Bending is a critical metalworking process used to shape sheet metal and other materials into precise angles and curves. It is widely applied in industries such as automotive, construction, and aerospace to create custom components with specific dimensions. Using advanced bending machines, this process ensures accuracy and consistency, allowing for the production of high-quality parts that meet tight tolerances. Bending is essential for fabricating brackets, enclosures, frames, and other complex metal structures.
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AVAILABLE MATERIALS

1.Steel
Carbon Steel:
Carbon steel is widely used due to its strength and affordability. Low carbon steel (e.g., 1018) is easy to machine and ideal for general-purpose parts. Medium carbon steel (e.g., 1045) offers greater strength and hardness, making it suitable for stronger components.

Stainless Steel:
Known for its corrosion resistance, stainless steel is often used in environments requiring high strength and durability. Popular grades like 304 and 316 are used in applications such as food processing, medical devices, and marine environments.

Tool Steel:
Tool steel is highly durable and wear-resistant, making it ideal for cutting tools, molds, and dies. Common grades like D2, O1, and A2 are used where hardness and heat resistance are critical.

Alloy Steel:
Alloy steel, such as 4140, offers enhanced strength, toughness, and corrosion resistance through the addition of alloying elements like chromium, nickel, and molybdenum. It is used for high-strength mechanical components that require durability and impact resistance.
Primary benefits
1.Strength and Hardness
2.Machinability
3.Wear Resistance
2. Aluminum
Aluminum 6061:
6061 is one of the most popular aluminum alloys used in CNC machining. It offers a good balance of strength, corrosion resistance, and machinability, making it ideal for general-purpose use. Applications include structural components, aerospace parts, and consumer products.

Aluminum 7075:
Known for its high strength-to-weight ratio, 7075 aluminum is often used in applications that require superior strength, such as aerospace and military components. While it is more difficult to machine than 6061, it offers excellent mechanical properties.

Aluminum 2024:
2024 is a high-strength aluminum alloy commonly used in aerospace applications due to its excellent fatigue resistance. Although it is not as corrosion-resistant as other aluminum alloys, it is favored for components that experience high-stress conditions.

Aluminum 5052:
5052 is a versatile aluminum alloy with excellent corrosion resistance and good formability. It is often used in marine, automotive, and industrial applications. This alloy is particularly well-suited for sheet metal work and welding.

Aluminum 6082:
Similar to 6061, 6082 is known for its strength and corrosion resistance. It is widely used in structural applications, including bridges, cranes, and heavy-duty machinery.

Aluminum MIC-6:
MIC-6 is a cast aluminum plate that provides excellent flatness and stability, making it ideal for precision machining applications such as tooling and fixtures. It is commonly used in industries requiring high tolerances and precision.
Primary benefits
1.Lightweight
2.Good Machinability
3.Corrosion Resistance
3.Stainless steel
Stainless Steel 304:
304 stainless steel is the most widely used grade in CNC machining. It offers excellent corrosion resistance, good mechanical properties, and ease of fabrication, making it suitable for applications such as kitchenware, food processing equipment, and medical devices.

Stainless Steel 316:
Known for its superior corrosion resistance, especially in marine and chemical environments, 316 stainless steel is often used in applications exposed to harsh chemicals or saltwater. This grade is commonly found in marine equipment, chemical processing components, and medical implants.

Stainless Steel 303:
303 stainless steel is known for its excellent machinability, making it a preferred choice for complex CNC machining projects. While it has slightly lower corrosion resistance compared to 304 and 316, it is often used in manufacturing screws, bolts, and other precision parts.

Stainless Steel 430:
430 stainless steel is a ferritic alloy that offers good corrosion resistance and excellent formability. It is commonly used in kitchen appliances, automotive trim, and other applications where formability and cost-effectiveness are priorities.

Stainless Steel 17-4 PH:
17-4 PH is a precipitation-hardening stainless steel that offers excellent strength, hardness, and corrosion resistance. It is commonly used in aerospace and chemical processing applications, where high mechanical properties are essential.
AVAILABLE MATERIALS

ADVANTAGES OF BENDING

Precision

Precision

Bending allows for highly accurate and consistent shaping of metal components, meeting tight tolerances for various applications.
Versatility

Versatility

It can be applied to a wide range of materials, including steel, aluminum, copper, and plastics, making it adaptable to different industries.
Cost-Effective

Cost-Effective

Bending is a relatively low-cost process, especially for large-scale production, as it reduces the need for welding and additional joining methods.
Increased Strength

Increased Strength

The bending process can enhance the strength of the material by work hardening, improving the structural integrity of the final product.
Complex Designs

Complex Designs

Bending can create complex shapes and angles that would be difficult or impossible to achieve with other methods, enabling innovative design possibilities.
Minimal Material Waste

Minimal Material Waste

Since bending doesn't remove material, it generates minimal waste, making it an efficient process for conserving raw materials and reducing costs.

1.What is bending in metalworking?

Bending is a process used to shape metal sheets or other materials by deforming them into specific angles or curves without cutting or welding. It's commonly used in manufacturing custom metal components.

2.What materials can be bent?

Various materials can be bent, including steel, aluminum, copper, brass, and plastic. The material's thickness and ductility affect its bendability and the methods used.

3.What industries use bending services?

Bending is widely used in industries such as automotive, aerospace, construction, electronics, and furniture manufacturing to create parts like brackets, frames, and enclosures.

4.What types of bending processes are available?

Common bending methods include air bending, bottom bending, roll bending, and press brake bending, each suitable for different applications and material types.

5.How does bending affect material strength?

Bending can increase the strength of a material by work hardening it, but excessive bending may cause cracks or weaken the material if not done properly. The radius of the bend and the material properties play crucial roles in the outcome.

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